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Ercolina Megabender 030- V2T Hydraulic Mandrel Bender.

 

A compact, low cost, semi automatic hydraulic mandrel tube-bending machine for bending of all metal tubes including stainless steel. The Ercolina range of bending and forming machines are manufactured in Italy and sold throughout the world. The Megabender has an unrivalled specification, proven reliability & an affordable price.

Specification:
 

  • Capacity varies according to the tube material and

wall thickness. Tubes up to 76mm dia x 1.5mm.

wall thickness, in soft annealed stainless 316L is

achievable on this model. (Max yield 210N/mm2)

  • Bending radius approximately 2 x dia – depending

on tube dia and wall thickness

  • Maximum bending radius 200 mm
  • Maximum bending 180° plus spring back
  • Microprocessor electronic control with battery back up

for preserving the data & able to program 270 bending

angles, divided into 30 blocks of 9 bends each

  • Ercolina 030 mandrel bender is a semi automatic operation, foot pedal operated hydraulic mandrel bending machine. 
  • Anticipated automatic mandrel extraction standard – can be programmed to suit tube
  • 2 speeds of bending arm is standard, allowing optimum speed on different tubes, adjusted  by front operated 1 or 2 speeds switch, driven by 3.5kw motor.
  • Hydraulic clamping of clamp die and pressure die
  • Hydraulic clamping of pressure die in cycle (slide way)
  • Heavy duty bending arm
  • Shorter clamping length for minimum distance between bends is available, on request.
  • Digital read out to plane of bend 360 degrees
  • Digital read out to X linear length traverse
  • Mechanical stops for bed and plane of bend for repeatable bends & production work

With 4 jaw pneumatic chuck, for round and box tube, with jaws supplied up to 60 dia

  • Variable pressure and adjustable to clamp die
  • Lead screw adjustment and setting of wiper die
  • Soft touch keypad for programming and storing of data.  Simple programming.
  • Overload protection
  • Operator training, setting and programming are negotiable at time of order
  •  Photo shows optional 3 metre support cabinet( only available on 3 metre machine)

Tube Positioning

Tube holder chuck is pneumatically opened and closed from the normal operator position, by push button.  The tube holder chuck slides on linear guides (with adjustable mechanical stops) for linear positioning and has adjustable rotary mechanical stops for change of plane control. 

Control           

Microprocessor control system, menu driven.  Controls/interfaces with bend angle, spring back, machine speed, safety limit switches, auto diagnostics system, overload control and LCD display 

Machine Lengths        

Four sizes available: 1500mm, 3000mm, 4000mm and 6000mm.

[These lengths refer to the maximum useable tube lengths for the machine.]

 

Digital read out for:

Length measurement

Angular [ plane of bend ] movement.

 

Hydraulics      

Variable pressure to mandrel  and separate adjustable valve to clamp

 

New features

Reinforced Drive Head

Simple lead screw adjustment on Wiper Die

Hold down clamp for Pressure Die

 

Electrics (three phase) 415 Volts

Air supply required for pneumatic chuck 90 psi